Since we started working on the back yard this past spring, I’ve been dying to add some cafe lights around the deck. The problem we have though, is that there’s no roof or overhead structure that we can attach them to and I didn’t want to hang them on the railing, so we have been forced to go cafe light(less) all summer. 😉 I knew what I wanted to do but I wasn’t sure how to do it so after some thought, some internet searching and several trips to Home Depot, I came up with a good-looking, easy to do and relatively inexpensive way to hang them above our deck. This is a long one today with lots of pictures so grab your coffee and enjoy.
Although this project was relatively inexpensive and easy to do, it did require us to perform some basic electrical tasks. Including the 2 boxes of cafe lights, we were able to do this project for under $70. The first thing I got was 2 boxes of indoor/outdoor, 20′ cafe lights from Target. Then it was on to Home Depot where I bought 2 pieces of 10′, 3/4″ EMT metal conduit from the electrical department along with 2 packages of EMT 3/4″ 1 hole straps, 1 package of Flex 3/8″ 1 hole straps, 1 package of 1/2″ metal knockout seals and a package of different sized rubber grommets.
In the hardware department I got some 1/16″ galvanized wire rope to hang the lights on and 1/16″ wire rope crimps so we could attach the wire to the EMT conduit. My last stop was the paint department where I got a can of spray paint in Flat Burnished Amber.
To start this project, I first removed the stickers from the conduit pipes and wiped them down with paint thinner to get all the residue off. I laid out all of my hole straps and knockout seals with the conduit and sprayed them with the spray paint.
Once they were dry it was time to measure to see how tall the conduit needed to be on the deck. We decided that we would put 1 piece of the conduit on each of the outside corners of the deck and attach it to the railing post using the 3/4″ EMT hole straps. After measuring, it seemed that 8 foot was the perfect height for our lights, Mr. C² cut the pipes with a hack saw and used a file to remove the burrs from the conduit. Using a self tapping screw we added a 3/8″ strap to the top of one of the poles to hold the wire rope up. To finish it off, we capped it with a painted knockout seal that had to be modified by bending the clips in just a little bit so it would fit into the top of the pole.
For the second pole, we cut it the same length as the first one and filed the burrs. The knockout seal had to be modified on this pole so that we could run an extension cord through it to give our lights electricity and to make it look neat. To modify the knockout seal, Mr. C² drilled a 1/2″ hole for a rubber grommet to fit in so the extension cord could go through. Then we attached the seal and the rubber grommet to the top of the pole.
To put the outdoor extension cord through the conduit we had to first cut off the end of the cord that plugs into the wall. Once it was threaded through the conduit, we attached a replacement plug to the cord. We ended up not using a 3/8″ strap on this pole to hold the wire, like we did on the first pole, because the screw that we would need to use to attach the strap would go through the extension cord on the inside of the conduit and cause a short-circuit. Now our second pole was ready to be attached to the other corner using 3, 3/4″ hole straps.
Once both poles were secured to the deck we ran the wire rope from pole to pole through a center point above our back door, where we attached a 3/8″ hole strap, so that the lights would hang in a letter “V” formation.
The wire rope is used to hold the weight of the cafe lights, as it would not be safe to have the weight of the lights hanging from the metal poles. To attach the wire to one pole we looped the wire around the pole and used a wire rope crimp to secure it.
Next we stretched the wire tight, without bending the conduit, running it to the house and over to the second pole. We attached it to the second pole by threading the wire through the 3/8″ strap, around the pole and then crimping it to itself using another wire rope crimp. After it was crimped we trimmed the excess wire. It was finally time to put up the cafe lights. We started at the pole that had the extension cord in it, plugged the lights into the extension cord and then clipped the lights onto the wire rope.
We ran the lights through the 3/8″ strap over the back door and started for the second pole. When we ran out of lights in the first string, we plugged the second string into the end of the first (like you do with Christmas tree lights) and ran them to the second pole. The second strand ended up being too long so we cut the wire to make it shorter. We simply cut off what was not needed with a wire cutter, then staggered the wires by 3/8 of an inch so that the cut ends would not touch each other.
Next we wrapped the ends with electrical tape for safety and wrapped the wire around the pole. Touching up with some spray paint was the final step. Now the fun part…plugging in the lights and enjoying the ambience of our deck. We still have some electrical work to do, as we are using an outdoor extension cord from the garage until Mr. C² installs new electric on the deck, but I can say we are cafe light(less) no more. 😉